OVERVIEW
An Introduction
Battery production "strong core" design Under the global wave of electrification, power battery companies face dual challenges under international competition, including high-quality extreme manufacturing under mass production, and new process development based on new materials and new battery technologies.
We create long-term value for battery production, speed up battery production through high-precision, automated and intelligent production equipment, and improve battery electrical performance, consistency, safety and cycle durability.
Coating Roller Intelligent Manufacturing Scheme
As the core process of the front-end of the lithium battery, the coating roller is extremely critical to the energy density and safety of the battery. The application of a number of innovative technologies in the whole machine can effectively solve the industry pain points such as foil shaking and wrinkling, and provide customers with front-end equipment with higher efficiency, reliable performance and convenient maintenance.
Double Layer Wide Format, High Speed Coating Machine
Turret type automatic rewinding and unwinding.
The repeat positioning accuracy of the die head is 1um.
The double-layer bellows are arranged in an arc shape, and the belt runs smoothly.
The free guide roller is lubricated with thin oil and has high flexibility.
Tension control precision is high, ±3N during operation.
Integrated high-speed and high-efficiency cabinet, the guide roller is driven independently.
The coating roller is driven by DD motor, and the runout is 0.002mm.
Roller Slitting Machine
Double-station sliding air roller winding.
Stretching mechanism wrinkle removal technology.
Bending cylinder stretching, roll straightening.
Mechanical or servo cylinder roll gap adjustment.
The brush removes dust on both sides.
Integral slitting knife frame, circular hob slitting.
Various methods of cold rolling, hot rolling and continuous rolling.
High efficiency:
Provide customers with products with higher efficiency, reliable performance and convenient maintenance, and can customize high-stability models according to customer needs.
High yield, more reliable operation:
The horizontal layout of the single-layer clamshell suspension box, the arc-shaped layout of the bellows of the coating machine, the integral double-layer oven, the air-wing air nozzle and other innovative technologies are applied to solve the industry pain points such as foil shaking and wrinkling.
Smart Manufacturing Solution for High-Speed Laser Film Production
Haising laser cutting technology breaks through the limit of technology, improves charging and discharging performance, solves safety problems such as burrs/powder falling, and helps improve battery performance and breakthrough in production capacity.
High Speed Laser S-type Film Maker
The equipment adopts a double-sided large plate support structure.
Integrated pre-slitting, film making, and slitting functions, the equipment occupies a small area.
Tab S-shaped cutting, shared foil area, saving material cost
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Compatible with one out of two, one out of three, one out of four, one out of five, one out of six rolls.
Suitable for lamination and winding processes.
High Speed Laser Film Production and Cutting Machine
The equipment is suitable for lamination process.
The equipment adopts a single-sided large plate support structure.
The magazine is received, and the logistics line is used for magazine transfer.
High processing efficiency and consistent cutting quality.
High-precision feeding mechanism.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Integrated tab forming, V angle forming and cutting functions.
High Speed Laser Film Production and Slitting Machine (Horizontal)
The equipment adopts a double-sided large plate support structure.
High processing efficiency and consistent cutting quality.
High-precision feeding mechanism.
High-speed laser flight control system.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Compatible with lamination and winding processes.
High Speed Laser Film Production and Slitting Machine (Vertical)
The equipment adopts one-sided large plate and cantilever support structure.
High processing efficiency and consistent cutting quality.
High-precision feeding mechanism.
High-speed laser flight control system.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Compatible with lamination and winding processes.
High Speed Laser Film Machine
The equipment adopts one-sided large plate and cantilever support structure.
High processing efficiency and consistent cutting quality.
High-precision feeding mechanism.
High-speed laser flight control system.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Compatible with lamination and winding processes.
The cutting process is mature:
Solve the processing quality problems such as burrs, foil leakage, powder falling, dust recovery, etc. in pole piece cutting
Cutting in various shapes, compatible with multiple widths:
Capable of integrating ear forming, V-shaped forming, and cutting functions; compatible with multiple widths (150-1200mm)
High quality cutting:
It has the characteristics of stable process, good cutting consistency and high production efficiency
Integrated design to reduce costs:
A high degree of integration has been achieved in process flow design to reduce processing costs
High Speed Laser Cleaning Solution
Haising iteratively innovates high-speed laser cleaning technology to efficiently solve the problems of traditional cleaning, such as difficulty in changing models, low accuracy, contaminated materials, poor cleaning effect, and high production and maintenance costs. It is widely used in the removal of materials at the tab welding position of lithium electrode sheet manufacturing , has the advantages of high efficiency, green, good cleaning effect, and small loss of copper foil, which greatly improves the intelligent manufacturing process level of the entire battery line.
Wide Format Laser Cleaning Machine
The equipment adopts a double-sided large plate support structure.
High-precision feeding mechanism.
High-precision multi-mover laser position adjustment system.
Multi-segment pole piece storage and tension control system, high precision tension control. Compatible with AA, A-B, B-B side cleaning.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
Compatible with one roll of four to one roll of twelve.
Realize customized high-precision multi-pole ear cleaning.
Narrow Laser Cleaning Machine
The equipment adopts single-sided slab and cantilever support structure.
High-precision feeding mechanism.
Time-sharing laser cleaning system.
Multi-segment pole piece storage and tension control system, high precision tension control.
Compatible with AA, A-B, B-B side cleaning.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
High quality cleaning:
The power, frequency, pulse width and other process parameters of laser cleaning are fully optimized to improve the cleaning quality. Residual particles < 0.1mm Pinhole diameter < 0.25mm
High precision cleaning:
The unique laser software can carry out high-precision control of the cleaning tank position, and the precision is controlled within ±0.2mm-±0.3mm, maintaining the consistency of cleaning.
Customized, multi-pole cleaning:
Compatible with a width of 35-710mm, multiple blueprints, customizable, multi-pole cleaning
High Speed Winding Solution
Prismatic and cylindrical batteries suitable for winding processes. The integrated design of tab forming and cell winding and process integration allow customers to reduce multiple costs.
Square High Speed Winding mMachine
Using variable-diameter rolling needles, the alignment of tabs is automatically corrected.
There are four levels of pole piece deviation correction, forming a closed loop with CCD detection.
Adopt Omron high-performance motion controller and leading technology.
The feeding adopts chasing and cutting control.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
The tension control adopts a high-response voice coil motor, which forms a closed loop with a high-precision detection sensor.
Cylindrical Cutting and Rolling Machine
Corner cutting deviation correction and CCD closed-loop control.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
NG bad internal calculation and information traceability, NG bad single volume kicked out.
On-line monitoring and dynamic adjustment of the cutting size of the pole ear and the alignment of the winding pole ear.
Taper tension control, accurate to the tension of each circle; high-precision cam tracking control.
The laser cutting and winding beats are dynamically matched; it has the functions of automatic jump cutting and stop cutting for bad incoming materials.
Square Cutting and Rolling Machine
The winding needle is directly driven by DD motor, and the speed fluctuation is less than or equal to 0.2%.
There are four levels of pole piece deviation correction, forming a closed loop with CCD detection.
It adopts Ohm's high-performance motion controller and leading technology.
The feeding adopts chasing and cutting control.
Equipped with multiple dust removal systems, the dust removal efficiency is high.
The tension control adopts a high-response voice coil motor, which forms a closed loop with a high-precision detection sensor.
Winding-die-cutting dynamic matching:
Using the optimal algorithm, winding-die-cutting dynamic matching, greatly reducing the risk of broken tape, and realizing mass production with peace of mind
High-precision chasing and cutting control:
Patented cutter structure design, precise tracking algorithm, guarantee cutting accuracy of ±0.3mm
Constant Linear Speed Control:
Winding at a uniform speed, adapting to different winding diameters and variable diameters of winding needles, achieving constant winding speed, stable tension fluctuations, and automatic adjustment of tab alignment
Battery Top Cover Assembly Line Solution
Better improve the stability and yield of power battery & energy storage battery top cover
Top Cover Automatic Assembly Line
Systematic anti-dust and anti-particle treatment.
With incoming material self-inspection & fool-proof function.
MES system fully closed-loop production processing.
Less spatter, good weld seam effect and high stability.
Easy maintenance, small footprint, short changeover time.
High compatibility: width 20-85mm, length 140-350mm.
Excellent welding performance:
Less spatter, good weld effect, high stability WDD real-time monitoring of welding energy fluctuations
UPH high:
30PPM
High compatibility:
Width 20~85mm, length 170~300mm
Easy maintenance:
Small footprint and short changeover times
Smart Assembly Line Solution
Based on the highly flexible modular design concept, Hymson integrates core key technologies such as virtual debugging, laser control, digital twins, multi-axis motion control and machine vision, and gradually realizes the advanced manufacturing transition of 12PPM-20PPM-22PPM and higher production capacity
Fully Automatic Square Aluminum Case Battery Assembly Line
The degree of automation is high, and no one interferes in the whole process of assembly.
Modular design, short changeover time, few parts and low cost.
The process flow is automatically controlled, the information can be traced throughout the process, and it is capable of docking with various types of MES systems.
Digital twin 3D visualization technology, equipment status visualization, intelligent information interaction, and improve user experience.
High-precision fixture design technology can realize "high-speed" and "high-precision" assembly during fixture replacement and positioning.
Non-standard customization of fully automatic assembly lines can be realized according to the batteries of different process routes of customers.
High precision laser control technology:
Response time<5us; displacement accuracy<5um; frequency>10M Hz
High precision fixture design technology:
"High-speed" and "high-precision" assembly can be realized during fixture replacement and positioning
Machine Vision Technology:
High-speed detection CT ≤ 10ms; precision ≤ 0.02mm; yield ≥ 99.5%
Digital twin 3D visualization technology:
Device status visualization and intelligent information interaction improve user experience
Automatic Battery Baking Scheme
It is used in the Baking process of batteries (soft packs, square aluminum shells, cylinders), and can realize the automatic production of batteries in the whole process of loading and unloading, drying and cooling. The whole solution adopts a flexible design, which can realize fast line change; combined with the overall intelligent control system, it monitors the operating status of each module in real time to ensure the stability and safety of the system operation, and has a variety of safety protection measures to ensure the safety of equipment and personnel. Safety.
Fully Automatic Square Aluminum Case Power Battery Baking Line
The degree of automation is high, and no one interferes in the whole process of assembly.
Strong compatibility, compatible with many different series of products.
Modular design, short changeover time, few parts and low cost.
High assembly accuracy, visual and mechanical dual positioning methods to improve positioning accuracy.
The process flow is automatically controlled, the information can be traced throughout the process, and it is capable of docking with various types of MES systems.
Non-standard customization of fully automatic assembly lines can be realized according to the batteries of different process routes of customers.
Fully Automatic Soft Pack Battery Baking Line
Robots are used for handling and loading and unloading, with high stability.
The energy consumption is small, and the non-heating state clamp has the function of heat preservation.
The volume of the fixture cavity is small, the pumping speed is fast, and the leakage rate of a single cavity is low.
The gripper is designed with anti-collision function, which can protect the body and products from being damaged after a collision.
Each module operates independently without interfering with each other, improving equipment efficiency and OEE.
Using contact + clamping heating to reduce heat conduction loss and high temperature consistency.
High automation:
The whole process adopts robot handling and loading, and the whole process is unmanned production, which improves the efficiency of the whole line solution
High efficiency:
The application of key technologies such as robot grasping technology, automatic dispatching system, and logistics simulation greatly improves the efficiency of the entire line Contact baking, the distance between the battery and the heating plate is close, the loss is reduced during the heat transfer process, and the original internal circulation is provided for baking efficiency Air-cooled, fast and efficient cooling
High flexibility:
The equipment adopts a modular design, and the layout can be changed according to the situation of the on-site workshop.
Each module can operate independently without interfering with each other, further ensuring production capacity
Power Battery Module/Pack Solution
Based on core technologies such as mechanism modularization technology, robot control technology, welding control and quality inspection technology, visual inspection, intelligent dynamic compensation technology, multi-axis motion control technology, and AGV scheduling technology, Hymson creates power battery modules/PACK intelligent manufacturing The solution overcomes the problems of imperfect production automation, poor detection ability, weak battery consistency and stability in the industry, and greatly improves the production efficiency and product quality of battery modules/battery packs (PACK).
Module Assembly Line
Fully inspect the voltage, internal resistance, and thickness of the battery cells to ensure the consistency of subsequent module assembly.
The truss is used to carry a two-component glue applicator to glue the battery cells. The glue output pressure and mixing ratio are adjustable, and it has a flow monitoring function.
The cell stacking standard is unified, the stacking position is highly accurate, and different stacking formulas can be switched with one key.
The laser welding standard is unified, and the BUSBAR is visually addressed and defocused before welding, so that there is no missing welding and virtual welding, and the welding quality is guaranteed.
The original airflow dust removal reduces the influence of smoke, dust and welding slag on welding quality.
Compatible with a variety of batteries and modules, with scalability, short changeover time, and high cost performance.
PACK Assembly Line
The latent traction AGV is used to complete the transmission of the battery pack between the stations.
Each station can be controlled independently.
A 6-axis robot is used to carry a two-component glue applicator to apply glue to the lower bottom shell. The glue output pressure and mixing ratio are adjustable, and it has a flow monitoring function.
MES full closed-loop control.
Compatible with a variety of modules and battery packs, with scalability, short changeover time, and high cost performance.
High automation:
Apply new technologies such as robot technology, laser technology, visual recognition and intelligent compensation technology, automatic tightening technology, and sealing test technology to greatly improve the utilization rate and efficiency of production lines
High efficiency:
Apply virtual commissioning to improve production efficiency, shorten on-site commissioning cycle, and reduce project costs Apply intelligent AI welding system to realize process visualization, monitoring and quality control in design, process, detection, movement and other links
Highly flexible design:
Modular and flexible design is adopted to meet the compatibility of production line and the beat of the whole line
High-precision simulation technology:
Build a large-scale computing power center, use process design 3D simulation technology to simulate assembly process, ergonomics, and robots, use simulation technology to test equipment, speed up equipment application speed, shorten R&D cycle, and achieve rapid and stable production